Pipefab Welding System Brochure Lincoln Electric

Pipefab welding system brochure lincoln electric

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Summary

PIPEFAB
Welding System

The Ideal Setup
for Pipe & Vessel
Fabrication
From concept to reality, the PIPEFAB™ welding system was developed
for one purpose – to deliver the ideal setup for pipe and vessel
fabrication. From machine design to arc performance, no detail was
overlooked in delivering a complete, customer-driven system that
lets your shop focus on what matters most – making high-quality
root-to-cap welds, faster and easier

2 | www.lincolnelectric.com
Game-Changing Performance and Simplicity
Processes »
Breakthrough Arc Performance Industry-Driven Design
Stick, TIG (HF & TouchStart® TIG), MIG,
STT® MIG, Pulsed MIG, Flux-Cored
» From root, to cap, to final fit – the PIPEFAB™ system has » Like the name says, the PIPEFAB™ system was developed
Applications »
you covered with weld modes that have been fine-tuned to specifically for pipe and vessel fabrication. With its Ready-
Pipe & Vessel
deliver breakthrough arc performance specifically for pipe to-Run™ design, every detail was considered in creating the Process Pipe
and vessel fabrication. ultimate setup for the pipe and vessel industry

Output »
Straightforward & Simple Trusted Expertise & Support
Input »
» Developed to be the fastest, smartest, and easiest » Whatever challenge you may have, wherever in the world it
solution on the market, the PIPEFAB™ system delivers may be, Lincoln Electric is here to help with proven industry
straightforward and simple digital control with one-click knowledge and support

Product Number »
process selection. K3731-1 PIPEFAB™ Base Unit
K3732-1 PIPEFAB™ CE Base Unit
K3734-1 PIPEFAB™ Ready-Pak®
K3737-1 PIPEFAB™ Water Cooler
K3735-1 PIPEFAB™ Feeder
www.lincolnelectric.com | 3
ARC PERFORMANCE
Fine-Tuned Performance for Pipe & Vessel
STT® – Better Than Ever

Our patented STT® (Surface Tension Transfer®) process was the original open-root MIG (modified
short-circuit) solution to hit the market. After decades of leading the industry, we’ve taken the
performance of this iconic process to the next level – making it better than ever

• Breakthrough travel speeds
• Industry-leading arc stability
• No sense lead
Smart Pulse™ - Pulse Tailored For Pipe
55%
Smart Pulse™ delivers an innovative solution for pulse welding simplicity
and performance. Utilizing Waveform Control Technology®, Smart Pulse™ Up to
monitors your machine settings and automatically tailors the pulse to deliver Increase in
the ideal arc for your pipe welding needs

ROOT PASS PRODUCTIVITY CURRENT
• Set a low WFS for out-of-position pipe welding – Smart Pulse™ Modified Short
auto-adjusts for a narrow, focused arc
• Set a high WFS for 1G pipe welding – Smart Pulse™ auto-adjusts Circuit Process
for a wide, soft arc
• Less time adjusting means more time welding
NEW
Processes Optimized For Your Needs STT® Process
The PIPEFAB™ system comes fully loaded with weld modes optimized specifically for pipe and
vessel fabrication. All processes - Stick, MIG, TIG and FCAW - have been fine-tuned for maximum
performance with the industry’s common, filler metal, wire diameters and gas mixtures

• Stick modes optimized for cellulosic and low hydrogen electrodes
• MIG modes optimized for 0.035 in. & 0.045 in. steel, stainless steel and metal-cored
• MIG modes optimized for simplicity (Smart Pulse™) and fume management
(Low Fume Pulse™)
• Flux-cored modes optimized for 0.045 in., 0.052 in., 1/16 in

*Results based on root pass comparison with 0.035 in. wire and
Argon shielding gas mix

4 | www.lincolnelectric.com
USER INTERFACE
The Next Generation of Simplicity & Control
Display Designed with Purpose
The PIPEFAB™ system’s display was designed, evaluated, and tested to
deliver one thing - machine interaction that is as simple as possible

Weld More, Worry Less
The PIPEFAB™ system helps maximize arc time and allow operators of
all skill levels to focus more on making great welds

• One-button process changes
• Straightforward, easy-to-understand navigation
• Memory buttons for preferred settings
• ArcFX® Technology for visual arc settings feedback
• Single point of use – all controls in one location on the feeder
• Multilingual options for true global compatibility

Intelligence Built In
All PIPEFAB™ systems come ready to connect to powerful,
yet simple-to-use software for configuration, updates and weld PIPEFAB™ system navigation home screen
data monitoring

• Remote diagnostics & configuration
• Free and easy software updates – never worry about swapping
or storing memory cards

• CheckPoint® Production Monitoring
PIPEFAB™ process configuration screen PIPEFAB™ language select screen
with ArcFX® Technology
www.lincolnelectric.com | 5
DESIGN
Industry-Driven Design for Industry Demands
Always Ready-To-Run™ Flexibility to Tackle any Challenge
The PIPEFAB™ system’s Ready-to-Run™ design keeps all process outputs electrically Dedicated process outputs and remote pendant connections give the PIPEFAB™
isolated and ready to weld when needed – meaning you’ll never have to swap cables system a wide range of application flexibility. Embedded PowerConnect® Technology
to change processes again. allows for input power flexibility from 200V – 600V

• PowerConnect® Technology – 200v-600v input, just power it
up and weld
• Reliable and consistent arc performance no matter what input
voltage is used
Processes
Input Voltage
200V
Capabilities
600V
Mechanized
Remote / Pendant
6 | www.lincolnelectric.com
DESIGN
Attention to Detail Cable View™ Technology
From packaging to gun organization, The PIPEFAB™ system’s Ready-to-Run™ Powered by patented Cable View™ Technology, the PIPEFAB™ system continually
design was developed with complete focus on the operator and the shop floor monitors cable inductance and adjusts the waveform to maintain consistent arc
environment for ultimate simplicity. performance with long or coiled cable runs up to 65ft (or inductance levels up to
• Cable hooks for organized gun and cable management 45 μH)

• Tilting gas bottle tray • Consistent arc performance with no sense lead, even in long or coiled
• Quick access side panels cable runs
• Ready-Pak® comes assembled and ready to weld in minutes • Warning notification if inductance is outside of performance threshold
Traditional power source WITHOUT inductance monitoring
PIPEFAB™ WITH Cable View™ Technology
www.lincolnelectric.com | 7
SUPPORT
Trusted Industry Support
Industry Pioneers Who Know Pipe Pipe Diameter Inches per Day
High-quality products and great customer service are important aspects of the Lincoln Lincoln Electric knows it’s all about maximizing the amount of pipe diameter inches
Electric story, but it’s our unmatched welding expertise, from the pipeshop to the field, you can weld per day, per welder. That’s why we are here as a trusted partner, working
that truly sets us apart. If there’s a better way for you to weld, we’ll help you find it. together to help take your welding productivity and quality to the next level

Global Support
With a worldwide network of distributor and sales offices reaching over 160 countries, and
36 global technical application facilities, Lincoln Electric can provide trusted global support
you can count on

8 | www.lincolnelectric.com
KEY CONTROLS
1. PIPEFAB Feeder – Dual-Head Feeder 1. 9

2. User Interface / Controls
3. Power Source ON/OFF &
Connection Status 2

4. TIG Remote, 12-Pin Connection and
Sense Lead Connection (if required)
5. Dedicated TIG Torch Connection
(Twist Mate™)
3

6. Work Lead Connection
11

7. Stick Connection
4

8. Cable / Torch Hanger
9. Heavy-Duty Wire Reel Stand
10. Tilting Bottle Rack
5. 10

11. Optional Water Cooler (K3737-1)
6

KEY CONTROLS (UI)
12. Large, Easy-to-Read Text 13. 19

13. Wire Feed Speed
14. 7 in. IP67 High-Resolution Display 14

15. One-Click Process Selection
16. Navigation / Select 15. 20

17. Gun Trigger Connection
16

18. USB Port
21

19. Volts/Trim
20. Memory Selection 17

21. Feed Head Toggle
www.lincolnelectric.com | 9
What’s Included
The PIPEFAB™ Ready-Pak® comes assembled, shipped on a pallet and ready to weld in minutes. Welding wire and shielding gas must be ordered separately

PIPEFAB™ Ready-Pak: K3734-1
• PIPEFAB™ Power Source
• PIPEFAB™ Feeder
• PIPEFAB™ Cart & Dual Bottle Rack
• Magnum® PRO Curve™ 200 15 ft. Ready-Pak
• Magnum® PRO Curve™ 300 15 ft. Ready-Pak
• Magnum® PRO 0.035 in. & 0.045 in. Tapered Contact Tip (Qty 1 ea)
• Magnum® PRO 3/8 in. Tapered-Flush & 1/2 in. Flush Nozzles (Qty 1 ea)
• 0.035/0.045 in. V Groove Drive Roll Kits (4 Roll Kit – Qty 2)
• 0.045 in. Knurled Drive Roll Kit (4 Roll Kit)
• Cable / Torch Hanger (Qty 4)
• Harris® Flowmeter & Hoses (Qty 2)
• Brass Inert Gas Y Fitting
• 15FT 2/0 Work Lead & GC500 Clamp
• PIPEFAB ™ Feeder Screen Protector (optional use)
10 | www.lincolnelectric.com

Straightforward and simple digital control with one-click process selection. Industry-Driven Design » Like the name says, the PIPEFAB™ system was developed specifically for pipe and vessel fabrication. With its Ready-to-Run™ design, every detail was considered in creating the ultimate setup for the pipe and vessel industry.

All PIPEFAB™ systems come ready to connect to powerful, yet simple-to-use software for configuration, updates and weld data monitoring. • Remote diagnostics & configuration • Free and easy software updates – never worry about swapping or storing memory cards. • CheckPoint® Production Monitoring www.lincolnelectric.com | 5

The PIPEFAB™ system comes fully loaded with weld modes optimized specifically for pipe and vessel fabrication. All processes - Stick, MIG, TIG and FCAW - have been fine-tuned for maximum performance with the industry’s common, filler metal, wire diameters and gas mixtures.

Powered by proprietary Cable View™ Technology - The PIPEFAB™ system continually monitors cable inductance and adjusts the waveform to maintain consistent arc performance with long or coiled cable runs. Breakthrough Arc …

With the industry’s leading user interface, the PIPEFAB Welding System ushers in the next generation of intelligent, operator-focused machine control that makes interaction as straightforward as possible. PRESS RELEASE→ Simple, straightforward navigation 20+ language preferences for true global capability Parameter restrictions / range limits

Features Powered by proprietary Cable View ™ Technology, the PIPEFAB™ system continually monitors cable inductance and adjusts the waveform to maintain consistent arc performance with long or coiled cable runs. Breakthrough arc performance from root, to cap, to final fit. Pairs with PipeFab Feeder for digital navigation with unmatched simplicity.

Order K870-2 PIPEFAB™ Water Cooler Order K3737-1 Hand Amptrol Rotary Track Style, 12-pin Amphenol (25 ft) Remote current control for TIG welding Order K963-4 PTA-17F – Air Cooled TIG Ready-PAK® Flexible head and Ultra-Flex™ cables provide ultimate comfort and maneuverability. Pre-configured package with K1622-1 TwistMate™ adapter, cable cover.

From machine design to arc performance, no detail was overlooked in delivering a complete, customer-driven system that lets your shop focus on what matters most - making high-quality root-to-cap welds, faster and easier. Features Digital navigation for unmatched simplicity. Two feed heads allow for quick switching between different wires.

Lincoln Electric is excited to introduce our new PIPEFAB Welding System. From concept to reality, the PIPEFAB welding system was developed for one purpose to deliver the ideal setup for pipe and vessel fabrication. Breakthrough Arc Performance Improved STT root pass solution with faster travel speeds, groundbreaking stability and NO SENSE LEAD

The new PIPEFAB™ welding system from Lincoln Electric is the ideal setup for pipe and vessel fabrication. Increasing your speed and productivity by up to 51%. From concept to reality, the PIPEFAB™ welding system was developed for one purpose – to deliver the ideal setup for pipe and vessel fabrication.

Frequently Asked Questions

Why choose the pipefab welding system?

From machine design to arc performance, the PIPEFAB™ welding system was designed to deliver the ideal setup for pipe and vessel fabrication. Download the latest free software updates to access new features and capabilities that allow you to get the most out of your PIPEFAB system.

What weld modes are available in the pipefab system?

The PIPEFAB™ system comes fully loaded with weld modes optimized specifically for pipe and vessel fabrication. All processes - Stick, MIG, TIG and FCAW - have been fine-tuned for maximum performance with the industry’s common, filler metal, wire diameters and gas mixtures. Stick modes optimized for cellulosic and low hydrogen electrodes

What is pipefab software?

PIPEFAB™ Software From machine design to arc performance, the PIPEFAB™ welding system was designed to deliver the ideal setup for pipe and vessel fabrication. Download the latest free software updates to access new features and capabilities that allow you to get the most out of your PIPEFAB system.

Can lincoln electric verify the information provided in the welding information?

Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice.

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